Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". They are less dangerous than steel cable when it breaks. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . The solenoids help operate the winch in and out by managing the high amp between the winch and battery. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. Use a winch cover that can protect from sun damage. It has a very smooth surface to feed your synthetic rope through. The body of the winch is entirely dust and waterproof. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Different features have been incorporated in it, which were previously not available in any model. Handlebar switch would be helpful in case of failure with wireless remote control. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. The company focuses on the customer experience that this product provides. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. This is a kinked wire rope that has been straightened out. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. However, with this unit's built-in safety features, it's a lot easier. Badland has invested a lot of thought into manufacturing this product. 1. I need cable information to replace csble . As you can see all the parts in the diagram below, you can understand the wiring well. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. Recovery Kit: 6. Do not open the housing. 12,000 lb. Winch with Wire Rope - Harbor Freight Tools It offers a high-quality cable rope that is made with aircraft-grade materials. If you are going to go cheap and Chinese consider running a Smittybilt winch. However, that is not the case with this unit. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Attach the black cable from the negative terminal of the battery to the winch. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. 1 BADLAND WINCHES 12,000 lb. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Affiliate. Like the previous one, connect the black, red, and yellow cables with the winch. The two black wires are on the far right and far left of the red wires. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. The winch still works, but all of the electronic components got corroded by moisture. The company offers a 65-feet long cable with this product. Parts List and Diagram. Badland Item 63770-UPC 193175345493 - manualzz Always wear good heavy-duty leather gloves when working the winch. Some customers report that this product overheats. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Copyright 2017 by Harbor Freight Tools. First of all, check the winch for any breakage or uncovered wires. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. Now that youve installed your winch, the next step is to wire it. Press and hold the remote switch for approximately 2 seconds to start using the winch. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Do not step over wire rope. Attach the Circuit Breaker to the Positive Terminal on the battery. Just have to look up or call customer service. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Obey all safety messages that follow this symbol to avoid possible injury or death. Did I BREAK it? Long term review of the Harbor Freight Badland APEX 12k The winch rope smoothly glides over the aluminum. Cable: 7. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. A moment of inattention while operating winches may result in serious personal injury. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Under 12000 lbs, it is understandable why the winch is slower than expected. Thank You From the solenoid, attach the black battery cable directly to the negative terminal of the battery. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. For California consumers: more information about our privacy practices. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! See the weather for Wijbosch, North Brabant, NL with the help of our live and local weather cameras. Connect red wire to positive battery terminal and black wire to negative battery terminal. 2. The red indicator light will flash during the operation. Attach the black Battery Cable directly to the negative terminal of the battery. It features a three-stage planetary system for gear transitions to speed up the process. Badland ZXR 12000 Lb Winch - 2021 Review - Winch Central COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. I did not see replacement cable for zxr-5000. Examine the wire rope. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Here are the most searched Badland Winch Parts from the customers. How To Install A Badland Winch - A Step-By-Step Guide - Winch Mania I cant find anyone that has them, can anyone help, thanks. (Wire rope enters/exits at the bottom.). And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Connect the wire rope for a double line system as shown in Figure J below. Required fields are marked *. However, they dont have as operation that is as wide or as big as other major winch names. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. A double line system should be used whenever possible. Keeping a constant focus is more critical. Badland ZXR 12000 Truck/SUV Winch Manual | ManualsLib You may wish to keep the engine running while using this winch, to continually recharge the battery. Wear heavy-duty work gloves when handling the wire rope. Do not use the winch if the wire rope is frayed, kinked or damaged. A simple plug and play-action provide ease of winching in and out with a push of a button. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Connect the black cable from the batterys negative side to the winch. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Is the problem in the relay or in the motor. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. All connections must be tight and clean. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Fingers may be caught and get pulled into fairlead or drum. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. Insert Switch Assembly all the way into connector. Badland Winch Review | Buying Guide 2023 - Overlandsite The first item on our list is a synthetic rope from Mile Marker. Heavy vehicles such as trucks can easily handle this much weight. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Keeping a constant focus is more critical. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. There are two red wires that come out from the central ports. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. It locks the wire in its place. Also go over some things th. Do not lift items vertically or use for aircraft purposes. The build of the fairlead is stainless steel. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Here are some of the top eye-catching pros of this product. Allow to drain and dry. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Do not route electrical cables near sharp edges or parts that will move or become hot. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. The ZXR 12000 Lb winch is IP66-rated waterproof. Thanks for your help. Engage clutch before starting. Non-skid footwear is recommended. Use supplied power cords/wire rope or cables listed in manual only. Download Badland ZXR 12000 Truck/SUV Winch Manual. Amazon.com: Badland Winch Parts Badland Winch Wiring Diagram For All Types of Badland Winches - Tenbuz It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. Connect the black cable from the battery's negative side to the winch. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. Thanks. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. In case it slips or breaks, it will "whiplash" along this line. Some main key features make this Badland winch stand out on the market. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. Instead, it would be best if you kept a few things in mind. Make sure the Winch will fit the chosen mounting area. Only connect to a clean, corrosion free battery. You can increase the rope length and get more spools on your drum with its thin size. NO LOCKING MECHANISM. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. If problem persists, a qualified technician needs to check and repair. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Wear restrictive hair covering to contain long hair. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. Badland does not have a very wide variety of products as Warn or Smittybilt. The Winch terminals are color-coded. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. The design of the model's housing is weather-resistant and high-impact. You should keep in mind the following points before buying this product. How do I get the hardware. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. The above Badlands winch parts are good quality, affordable, and easy to install. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. Drum: 6. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. When using a wired remote control, switch off the wireless receiver switch. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. then wait about a month or so for them to get in, they come all the way from Chinese town. Badland Winch 2500 Parts (Affordable & Easy to Install) - Rugged Driving John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Tighten fasteners to the listed torque values. This makes it ideal for outdoor use, especially in humid and rainy climates. Wired Remote: 5. The wireless remote controller will act as a receiver to operate the wireless remote. Secure load after moving. The winch still runs. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. The device alone cannot ensure safety for you and the vehicle. This powers the winch only and is rechargeable. Nothing there nor Ebay. Badlands 12,000-Pound Winch - The Best Deal In Winching Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. Do not submerge winch in water. Replacement Parts - Badlands Move Clutch Handle to the Released position. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Wiring a winch is often a fearful task. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. Do not use damaged equipment. It's simple: This rope is 3/16 inch thick and is 50 feet long. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Non-skid footwear is recommended. Have the winch serviced by a qualified repair person using only identical replacement parts. Do not power the hook all the way into the fairlead to prevent damage. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. You may need a plastic encasing to secure your circuit breaker from water and dust. , connect the remote control receiver to the solenoid box. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). I cant seem to find a parts listing for the plastic box with cover. Wear restrictive hair covering to contain long hair. Keep wire rope straight to avoid kinking the wire rope. Do not use vehicle to pull on the Wire Rope and "assist" the winch. Winch motor will be hot during and after use. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. Read this material before using this product. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. Electrical electrical wiring is a potentially hazardous task if carried out improperly. Inspect before every use; do not use if damaged or parts loose. IP 66 Weather Resistant Off-Road Vehicle Electric Winch with Automatic Load-Holding Brake 3.9 (32) $47845 FREE delivery Mar 8 - 10 Only 8 left in stock - order soon. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. The listed breaking point is 4600 lbs.